@tullm
Ok, so you only have the drive you are going to build for you xbox connected (on prim. master) right? From you description it sound like this is not a new drive, but one you have used for linux before - or? Because if this used to be a ext2 formatted drive, linux counts the number of times the drive has been mounted and does a filesystem check after a specified number of mounts. If this limit has been exceeded it could be that the kernel on my package sees this and doesn't want to accept the manipulation xboxhd tries to do. I would try to zero out the headed of the drive and then try again. You shouldn't have to burn more CD's! That's not the problem...
So try to do this after you have boot with the xboxhdm CD (make sure the primary master is the correct drive) :
| CODE |
dd if=/dev/zero of=/dev/hda count=500 bs=512k
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Then reboot and run xboxhd again. If this doesn't work your drive is just strange
BTW. In the current version of xboxhdm, only the UDATA and TDATA folders will be copied from the E-folder on the CD. I know - stupid! This will be changed in next version. But after your drive has been build, run xbrowser and copy the rest over yourself.