Hi ya afon,
(Cool. More chat on my specialist subject

)
Font History:The original font exploit leverages a weakness in the way that the 4817 and 4290 Dashboards loads the XTF fonts (the flaw was fixed by M$ in all Dashboards after 4290). This exploit originated out of the very clever xbox-Linux guys, and was intended to simply launch xbox-Linux (see
Font Exploit). Therefore the exploit payload simply patches the BIOS to expect the alternative signature used by the Linux XBE (the 'habibi' key).
Since the 'habibi' key was only known to the xbox-Linux guys, the alternative Bert & Ernie font exploit was released that used a non-secret 'font' key. But this too merely patches the BIOS to expect the alternate XBE signature (see
Bert is Cheating on Ernie)
This 'bootstrap' approach is very clever as it simply does the minimum required in order to pass control to an external XBE. Very flexible!
While you can still downgrade the Dash to 4290 the font exploit
does work,
on any XBOX/BIOS. This means that you can sign the EvoX, etc, and any game XBEs with the font key and it'll all work fine. Yup even on K:5530.
Complex!Loader (the forgotten application): (See
Complex !Loader)
The first 'application' to build on the exploit bootstrap was Complex's !Loader . The Complex!Loader was signed correctly, and loaded by the bootstrap exploit. It applied 'further' patches to the BIOS, disabling the signature check, and media check, etc. Meaning that people no longer
had to resign all their XBEs, etc. The first version only worked on XBOX V1.0 BIOSes, a second version had a public SDK and worked on a wider variety of BIOSes. This really cool application had it's thunder stolen when PBL was released.
Enter PBL (Phoenix's BIOS Loader): (See
Phoenix Bios Loader)
PBL allows a complete hacked BIOS to be loaded from the hard disk and replace the BIOS in memory. No more buggering about with patches, etc. - Replace the whole thing with a BIOS that has the signature/media checks
disabled, etc. plus other neat features (IGR, etc). It now appears that PBL uses a BIOS debug function that allow a BFM (boot-from-media) BIOS to replace the original BIOS in memory. It now appears that function has been retired in the new 5530 BIOS.
Moving on:Going back to the pre-PBL days of having to resign all XBE's really isn't
that much hassle is it? From the forums, it appears it is.
Although Ernie.xtf is authored to simply be a bootstrap (as light-weight as possible), it's true that it can really be as a large as it needs to be. So, potentially, it could patch the BIOS to disable the signature check altogether. However that could mean a font for each BIOS, etc.
I think the answer is a return to Complex's !Loader. I don't believe
it relied on any specific debug functions. It simply patched the BIOS in memory in the same manner as the font exploits do (so if they work, it should!). Simply, a new patch file for the new 5530 BIOS will need to be authored.
My 2cents.