If the solder is just forming blobs its not the diameter of the solder thats the problem its the well made mistake of using a soldering iron that is not powerful enough.
Correct rosin cored solder and the correct temperature iron requires no flux. There is loads (too much) already in the solder. we only use liquid rework flux when using solder paste and the rework station.
If your iron is only 15 watts its not up to the job. Borrow or beg a 25 or 30 watt one and practice with the same solder and see the difference if you don't believe me.
QUOTE
it doesnt have to look pretty, if it sticks it sticks.
If it looks a crap joint it is. the idea of soldering is not to stick anything, its not glue. the solder has to flow so it becomes part of the joint being made not just stuck on top of the solder point. Honestly its not hard if you use the right gear. The problems occur due to misinformation about micro fine tips and really low wattage irons. Quick and clean with a powerful iron, slow and sticky with a low power one (Thats how traces get damaged)
If anyone wanting to mod there box can not get or afford the correct gear and they are willing to make the trip to me (obviously you would need to be relatively close) you can use the soldering stations in my workshop free of charge, and practice on as many scrap boards as you like.