I'm sorry to comment on such a buried thread, but I've been successfully softmodding and cloning new hard drives to the Xbox for 2 years now, and up until recently I've never had any problems. I'm hoping that someone can steer me in the right direction.
I use Chimp (thanks to Idotsfan for creating it!) and I exclusively use WD 80g hard drives. I've successfully cloned over 85 Xboxs using the same method, but for the past 2 months I've been having issues.
Chimp loads, I am able to swap the cables, the master/slave tabs are set as they've always been, etc. Once I'm in the menu, I check to make sure that the 80g drive is recognized with the "Scan physical IDE devices" option, then I clone the C partition and the E partition as I've always done.
I then lock the drive from motherboard and shutdown the system.
This is what I have always done and, usually, it works without problem. I will disconnect the splitter, set the newly-cloned 80g drive to Master, and hook it up as the old drive once was. At this point, I turn the Xbox on a again, and as it's booting, I always eject the Chimp disc while the flubber is still showing on screen, having the disc drive closed before the flubber finishes.
At this point, when everything is working normally and successfully, the UnleashX symbol pops up on screen and, shortly thereafter, the UnleashX menu loads. The new hard drive is a success.
Sadly, for the past 2 months, I've gone through 6 different Xboxs and at least 10 hard drives and, whenever I turn the Xbox on with the new 80g drive installed, it goes to the "Chinese Screen" as I call it. It's the error screen that says to Call Customer Service in many different languages. In essence, this hard drive is toast and I just wasted money. Throughout the past couple years, this has happened sporadically, but I've simply chalked it up to a bad hard drive in the lot and moved on. Sometimes, an Xbox will burn through 3 or 4 hard drives and I'll give up on it. This has only happened 6 or 7 times in the 80-plus that I've cloned. Lately, though, this has happened with every Xbox and hard drive that I've tried.
What can I do? Why does it sometimes work and sometimes not? Do I need to do more in Chimp after I have installed the new drive? Is it a hard drive problem or an Xbox problem with certain models?
I'm at a loss.