I've tried this repair 4-5 times now all successfully (lovin' your work Tortuga) first one 2 months ago and still going strong, and I dont want to teach my grandma to suck eggs as they say

, but I would like to share my discoveries.
1) It took me a few days of frustrating work to find M5 tap and die set, but local B and Q had one on an inconspicuous shelf for a tenner, and m5 nylon lock nuts (5mm thick)
2) The next thing that was frustrating me was that the M5 lock nuts need to be 5mm thick or less, or they will foul the bottom of the metal case, thus bending MOBO and giving a 3 rrod read on boot up all the time. I bought 6mm not realizing this for another 3-4 days!!
3) I have never replaced any of the black screws on the bottom of the clamp bolts, in any of my fixes (all rrod 0102/0110 codes). As I say all still well
4) Go easy with the Arctic silver, less is more, rubber glove and smear technique!!
5) Before step 6, only tighten heatsink bolts tight ( As opposed to Very tight)
6) Plug in with av cable, RF module and dvd but no fan and leave to overheat, 2 red lights flashing for 1.5 mins, then re strip, take out mobo and (very) hand tighten bolts under heatsinks again.
7) When putting back together I always only tighten ALL casing screws (very) hand tight, I figure any tighter would risk bending MOBO
As I say, all this has worked V. well for me, and hopefully will for you guys.
