LOL.. yeah were such n00bs here at Llamma. I guess we are Llammas after all..which implies n00b

Now let me get real n00bish. Die size doesnt necessarily have jack to do with the actual lithographic process. If you reduce the surface area for heat disipation (the die) by half while reducing the power comsumption the same amount... you end up with the same relative temp situation right?? Chip manufactures have realized this... so use the new lithographic process.. keep larger surface area die and BAM.. more power efficient and more thermally efficient. A small change in die size is not where the cost savings is... the elimination of power regulation components like we see on this board is.
Here's a good article about the topic of Die size.
Die Size and Heat TransferAgain, Im not going to say for sure these are 65nm or not but I dont think just looking at the die is the end all be all.
One some other points. We have been in alot of 360's at Llamma and have worked with some larger refurbisment shops and have aquired alot of good information about the BGA 3ROL issue.
My personal opinion of the "clamps" is they are moot. They only hold the heatsink to the board long enough for it to be placed into the steel cage. They have absolutely no "clamping" value. Now.. the studs that the clamps clip to DO. These are crucial as they regulate the height of the mounted heatsink and provide ALL of the warp protection for the immediate area of the CPU/GPU (which is not enough).
After everything we have seen and done.. for us its beyond any question of doubt that the primary factors in the 3ROL issue is board warpage and the lack of lead in the solder. The two are a bad combination as we are finding.
Also, while I do think Microsoft would love to save some money and provide a cheaper lower power output power supply with the newer unit.. I dont think they have or will because it would really complicate matters. There would be mass confusion when people start plugging their unit in a a friends house and it doesnt work. I doubt we will see two different sku's.