QUOTE(bigg92 @ Apr 5 2007, 03:32 AM)

Is it just me or are some of the pics missing for RBJs
also
When he sais
"My bolts were M4 (4mm) therefore I drilled each hole with a 4mm drill. I also countersunk each hole lightly so that the bolts would sit flush to the outer case. To do this (and for the drilling) place a block of wood under the case or youll just end up bending the case out of shape. There is no need to get the bolts perfectly flush as we have some space to work with. Do not over countersink the holes, or the bolts will go straight through ..

"
I get that I have to drill the whole to enlarge it to 4 mm but i dont get the counter sinking part. Would someone please explain this to me?
Hi - yea I was doing a bit of server maintenance earlier on today on all my tuts and moved some images around - I've checked all the links and they all look good now. Try an F5 to refresh the page ..
wrt your question - I'm using countersunk bolts - basically these sit flush/level with whatever you bolt them to but in order to do this, the surface your bolting to also has to be countersunk. The metal used for the case is soft steel, so don't go too mad with the countesink or you'll literally drill out too much and the bolt will fall though the now too big hole ...

if you don't have a countersink, then a large drill will do - but again, just a light touch to take the edge off the metal. There is about 2-3mm of clerance from the bottom of the case to the outer plastic case, so as long as the bolt heads fit in there ok they you're good to go.
wrt to the 4mm vs 5mm thread.
There are two types of install here - one is using the existing thread in the heasinks - this is 5mm for which you must obviously use 5mm bolts .. However, this bolts the h/s to the board NOT the case. You cannot pass a 5mm bolt through the case, put a 5mm nut on, then the board, then the h/s, then the nuts etc - it's impossible - you can do it if just bolting to the board, hence this method.
My version uses 4mm bolts (I could have used 5mm) but I am NOT using the thread in the h/s. In am drilling this out because I want the h/s to be FREE and have movement. The downward pressure is held by the nuts and spring washers on the bolts pressing DOWN on the heatsink, the board and the case all at the same time.
I'll modify my X clamp diagram shortly and post it - a picture explains a thousand words ...
