A big Thanks for this tutorial. Finally solved my 360 noise woes!
I got a 360 back in Nov '05. Never once had a lockup or Red LED's of Death. What I did have was a 360 that sounded like a Jet engine from the second the 360 was switched on. No matter what I was doing with the console, be it gaming, Streaming from MCE and get this....letting it sit idle on the Dashboard, my fans ran 100%. The only time they slowed down was playing a DVD.
First thing I tried was a Talismoon Fan. Didn't work.
Then I tried cutting out the fan grilles to improve airflow and reduce air turbulance which might be making the fan noise louder. Didn't work. My 1 year European Warranty was well and truely blown at this stage.
Next thing I tried was the Fan Shroud mod. I did this back in the Summer off my own bat long before I ever saw the TUTS here. Would I be right in saying that I pre-empted the current popularity of this particular Mod?
If I could come up with this mod off my own bat just by looking at the layout inside, why in hell didn't MS design it properly in the first place!!
There were so many gaps around the shroud at the fans, the motherboard and of course the huge gaps between the Shroud and the heatsinks, that its a wonder any air was being pulled through the fins of the Heatsinks. Did a cigarette smoke airflow test and there was little to no air getting pulled through the fins of either Heatsink. It was all flowing over the top of the fins and then down into the gap. Especially on the CPU heatsink where it was almost like there was a boundary layer of air trapped between the tightly spaced fins deflecting the 'Smokey/Cool' air over the top and then back down through the shroud gap. Anyway, sealed all the gaps with Insulation tape. Made an insulation tape 'Skirt' around the bottom of the shroud and of course sealed over the top of the heatsinks with the tape. This meant that the only way the cool air drawn in from the side vents was getting out the back was to flow across the mother board and in the front of both heatsinks and along the full length of the fins, carrying heat away as it went and then out the back via the fans.
Guess what. That didn't work either!!
Of course now I know why. It didn't matter how efficient I made the Heatsink/Shroud/Fan combo when my 'real' problem was that the heat wasn't being transferred properly from the CPU to the new Super efficient Heatsink/Shroud/Fan combo in the first place.
When I took the Heatsinks off I found the die's absolutely covered in MS thermal compound with little or none on the CPU surface. It looked almost polished already. Put it this way. I didn't really need to articlean the CPU surface( Though I did anyway) It did take me ages to get the Compound off the rest of the die's though. I didn't lap the Heatsinks because I hadn't got the gear to but I went ahead and applied the Artic Silver 5. Rice grain sized blob spread very thinly.
Put it all back together and.....
Result!!
My 360 fans are inaudible on Dashboard and MCE and only spin up while gaming or playing a HD-DVD and they don't spin up to 100% either. Don't know what speed they spin up to but its nowhere near full speed like before. Now I can game and HD-DVD without hearing the Jet Engine. My quiet Projector fans are now louder while watching a movie!! and they don't bother me at all. Before with the 360 fans at 100% I couldn't enjoy HD-DVD at all. I would have to turn up the 5.1 to insane volumes to drown out the 360.
So thank you all who contributed to this thread!!