Update!Ok as many of u would have read, i WAS having the dreaded Open Tray Problem. My 360 has a samsung fw28 drive in it which i flashed with the xtreme 3.3 hacked firmware.
My backups are done with a pioneer 111D with vebatim dual layer +r discs, burnt in clonecd at 2.4x.
ORIGINAL games always booted, from cold of after i had been gaming for hours.
BACKUPS are different... All of my backups will boot from cold but i found that after the xbox 360 got a bit toast after say an hour of gaming, if i tried to swap to another backup disc i would get the open tray in dash. i would either a) have to let the xbox cool down for 2-3 minutes

keep opening and closing the tray and after around 5 goes the thing would boot.
Naturally i thought it was a heat issue and so i went out and bought the nyko intercooler.
Inititally i was excited i gamed with my saints row backup for an hour and then switched to another backup and it booted. However after heavy gaming this weekend i foudn that the open tray error was still there. all backup discs would give the open tray error after a while. The xbox 360 was running a lot cooler however

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Hence i started to think this isnt a heat issue. So today i thought POT tweak. went out and got a cheap multimeter and tried to do the pot tweak. sadly the multimeter wasnt sensitive enough to read any resistance so it was useless. so i put the xbox back together and was gonna wait til tomorrow to get a better multi. Then i saw the rubber band fix.
Now when i start up a backup, i can straight away tell if its gonna give me an open tray as it makes a grinding noise a sec after insertion. JayQue reckons this noise is cos the laser is reading too far into the middle of the disc, which does make sense. why it doesnt do it with originals i have no idea. also there might be a heat issue, making the laser read the wrong area of the disc when it gets warm. who knows.
anyway his suggestion was to put a band as here:

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which i did. initially nothing would now boot, not even originals, all i got was a terrible grinding noise. JayQue then suggested that my band was too thick and the laser was now reading too far from teh middle. Following his advice, i untied the rubber band and cut it in half lengthways.
My final rubber band was now about 2mm wide and about 1mm thick. i then retied as shown in the pic, cut of excess and prayed.
Originals and backups now booted. Strange, even adding a little distance, doesnt affect booting?

So i have just gamed for an hour on saints row, then swapped like crazy. NO Open Tray. Time will tell but i think i finally nailed it!...
Full credits for my happiness and open tray fix goes to JayQue. THanks mate for helping me out on irc as well

Hope this helps u guys. ntloser i reckon u should try the rubber band and dont try the pot tweak, this way is safer and works for me.
I am still glad i got the intercooler as the 360 runs a lot cooler and should hopefully stop it from burning out!
