Thanks to Moda the "condemned" drive of my son's XBOX is now alive and working. However, there are still some things I figured out by myself as important as the laser power calibration.
Our drive is the HITACHI GDR 3120L ; and here goes how I fixed it.
Initially, I did the drive cleaning instructions without success. Drive motor was spinning, laser was .... lasing. I figure ... hell, I was asked to get a new drive so I have nothing to loose if I tinker with the drive and fry it.
The initial setting of our pot was at 4.1KOhms, got OPEN TRAY message on all discs. Reading through Moda's post, he finds i believe at 3.4KOhms the nominal value. After several tries adjusting by .1KOhms, I got tired and went down to 3.4KOhms without success (suggested min is 2.8K). Since I did not want to stress the laser further, I thought about 2 things ... there is an electronic adjustment which is the pot ... there must be a mechanical adjustment as well. And true enough ... the bottom side of the motor has 2 springs with screws... these springs adjust the height of the disc. So here goes my adjustment procedure.
FOR TESTING PURPOSES, GET YOUR OLD DVD MOVIE - THE ONE THAT YOU HATE WATCHING, IT IS A STRONG POSSIBILITY THAT YOU'D SCRATCH THE DISC. I DID, ON A XBOX GAME - LUCKILY THERE ARE INSTRUCTIONS HOW TO REMOVE SCRATCHES - YOU ARE WARNED.
INSTRUCTIONS ON DRIVE DISMANTLING YOU CAN FIND ELSEWHERE.
READ FULLY FIRST BEFORE DOING ACTUAL WORKS.
I left the pot at 3.4KOhms ... loosened both screws with springs at the bottom side of the motor. Others suggest mark the position and count the turns, I did it without marks and without counting hence the disc scratching. Have the screws just touch the metal plate without pressure - i did this by going clockwise and counter clockwise a few times until I am sure that the screws are just touching the metal part and did not apply any pressure to the springs. This was just for me to make sure that I tighten both screws evenly - hopefully having a level motor preventing disc wobble. You screw in both with the same number of turns, until you see the flat area of that black spinning thing ( where the disc rests ) is approx 2mm ABOVE the laser - test with the DVD MOVIE - DRIVE ENCLOSURE NOT IN PLACE ( you need that part on the top enclosure that locks the disc in place, you pry open that round metal plate to gain access )
TOO LOW AND THE MOTOR WONT TURN
TOO HIGH AND YOU GET OPEN TRAY
MOVIE PLAYS AND YOU GET UNREADABLE DISC OR MOVIE ISN'T SMOOTH, YOU ARE STILL A BIT TOO HIGH, I WOULD SAY LOOSEN SCREWS 1/2 TURN.
LOOSEN = LOWER / CLOSER GAP OF DISC TO LASER
TIGHTEN = HIGHER / FARTHER GAP OF DISC TO LASER
I suggest you try and achieve OPEN TRAY to identify farthest possible gap, then adjust appropriately loosen 1 full turn each test. Fine tune, 1/4 to 1/2 turn once you get the movie playing ( TIP:test the last chapter of the movie to have laser read farthest from center of disc)
Notes:
1) if the 2 screws are not even, there is a strong possibility of disc wobble.
2) the more gap you have, the lesser chance you'd heat the disc.
Should you get wobble and you want to make sure your disc doesnt get scratched due to wobble, put soft dampers on the top side of the drive enclosure-other brands have these. It is better to use softest material you could find. I used the softest rubber i could get my hands on, it made noise when wobble occured. I did, 3.75mm damper thickness (with a caliper and emery/sand paper) - adjust thickness appropriately so that disc would turn freely. There are instructions you'd find around for this mod, just look for them. The above spring adjustment, I have not seen anywhere.
You should get the idea already, apply this with an XBOX Game and adjust appropriately. Test as much game as you could before closing everything.
Again, this applies to the HITACHI GDR 3120L ; I would presume this to be the same on other drive brands - maybe there would be no springs, you could make spacers to adjust disc height. Just make sure disc height is above the laser.
Hopefully somebody would find this info useful.
MY RESULT: NO DISC WOBBLE, A QUIETER XBOX, EVERY GAME IS RUNNING WITHOUT PROBLEMS. ALL MOVIES RUNNING WITHOUT PROBLEMS. ALL THIS FROM A CONDEMNED HITACHI GDR 3120L DRIVE.